ACC — earnings call
The transcript as filed. Every paragraph is addressable: its link names the page and the position it sits at in the call.
Prepared remarks
Moderator · Conference Operator
MR. VAIBHAV AGARWAL – PHILIPSCAPITAL INDIA PRIVATE LIMITED Ambuja Cements & ACC Limited November 01, 2023
Thank you.
The next question is from the line of Aman Agrawal from Equirus Securities.
Please go ahead.
Aman Agrawal
Thank you for the opportunity.
Sir, my question is on the demand situation in the eastern region.
We have been hearing for some softness for quite a few quarters now.
At the same time, the upcoming capacities in east is one of the highest among all the regions in India.
Do you think there is a reason to worry about the utilization levels in east or is this anything of temporary sort?
Ajay Kapur
The east also saw a very good base effect over the last, if you saw, 12 months.
East was having a very good, in certain months it was even growing two digits.
So sometimes it is also the base effect.
The current last couple of months, east had serious monsoons.
And of course, currently we are reeling out of the Puja, Diwali time.
Puja, as you know, has a very strong sales impact in Ambuja Cements & ACC Limited November 01, 2023 east.
I expect post November, December, east should go back to its normal 8%-10% demand growth.
Earlier times, it was growing at about 15%-16%.
That is my guess.
Moderator · Conference Operator
We will take the next question from the line of Shyam Sriram from Franklin Templeton.
Please go ahead.
Shyam Sriram
Hi.
One follow-up here.
On these other expenses, line items, you did explain on this EBITDA GAAP and some business reasons.
But other expenses for ACC seems to have been higher than Ambuja, that is one part?
And the other one on the housekeeping question, for ACC, the receivables seem to have moved quite a bit higher as compared to March.
And you did talk about March being year closing.
But the receivables have substantially shot up for ACC per se.
Any reasons that can be attributed there?
Thank you.
Ajay Kapur
Yes.
So, basically on the other expenses -- your question was on ACC, it is not showing the same trajectory as Ambuja, right?
Shyam Sriram
Correct.
Ajay Kapur
I think one other expense was the technical know-how fees, I think which both the companies were paying 1% to [Astral Olsen].
They have both reduced that.
I think I am asking Vinod to just bring out the finer details of what you are asking me right now.
On the second question was on receivables, I think by and large in the market, both the companies have a debtors' balance of -- we were at about 11 days last year.
We have gone up by one day.
And this is also reflecting in the market.
We are a very trade-focused business.
We still continue to sell almost 85% to 86% sales and trade.
ACC is more or less there.
And when you have to increase volume in trade, the rest of the industry is much, much lower here.
Sometimes you have to give a little bit of credit in the market.
That is purely on the trade side.
But Vinod wants to add something more.
Vinod Bahety
Shyam, again, actually it is a factor of March versus September.
Otherwise, I see that in ACC as well, the receivables are in this range of 10 to 12 days for the trade sales.
And for the non-trade, it is in the range of 30 to 45 days.
And then there is this element of MSA.
So earlier, we would settle the sales intercompany in a week or 10 days' time.
But now, just to avoid multiple entries, we do it once in a month and at the end of the month.
Hence, you will find that the receivables at the end of September will be a little higher for sale to Ambuja, but otherwise, nothing of any per se unusual item here.
Shyam Sriram
Absolutely.
Just one follow-on, if I may.
Because the MSA volumes a little bit obscure the actual underlying working profitability picture for ACC, would it be possible to share what will be ACC's production numbers per MSA?
And how do we think of the revenue split on what ACC produces and sells?
Charanjit Singh
Shyam, I see 10 people on the call as of now.
So in the interest of time, we will take this question offline, if that's okay with you.
Ambuja Cements & ACC Limited November 01, 2023
Moderator · Conference Operator
The next question is from the line of Mangesh Bhadang from Centrum Broking.
Please go ahead.
Mangesh Bhadang
Sir, a couple of questions from my side.
Firstly, almost 12 million tons of grinding capacity is getting commissioned in the second half of FY25. But the clinker -- associated clinker is coming in, say, post-second quarter.
So is it right to assume that most of the volume growth from these expansions should follow in FY26 only?
Ajay Kapur
No. So we always have some clinker available in our system.
And [Ametha], as we already commissioned, that is 3.3 million.
And we believe we can still take out a little more.
Most of these kilns, as you know, we generally optimize another 10%.
Our existing kilns also have a residual capacity.
There is some capacity still in Chanda.
So I think we will be able to meet the growth targets of about 10% to 12% per annum on the current basis.
Grinding units are easier to bring forward.
And some of these grinding units are also brought ahead of the time because if you can use the current clinker and produce cement from it that is even more value-accretive for us.
Salai Banwa is a plant we are bringing up in Uttar Pradesh.
We already have an EC.
We already have the land.
We are now already starting the work at the site.
That is 2 million will help immediately in our central region.
So I think those are the measures we are taking.
You will always find clinker units coming up a little delayed versus the grinding unit.
Mangesh Bhadang
And the second question is, what could be the capex -- actual capex for ACC and Ambuja for the next two years?
Ajay Kapur
So I think the larger capex, I can give it to you, but final bifurcation will be difficult to give you now.
The current year, we have by and large about 7,500, of which ACC is about 2,500, Ambuja is about 5,000.
Moderator · Conference Operator
Thank you.
The next question is from the line of Satyadeep Jain from Ambit Capital.
Please go ahead.
Satyadeep Jain
Hi.
Thank you, a couple of questions on capacity.
You mentioned in your opening remarks achieving 140 million tons before FY28 and ordering 10 kilns.
If you look at your own targets and guidance, you are talking about 3 kilns by the end of FY26. Does it mean 7 kilns through organic growth in FY27 and first half of FY28?
And what gives you the confidence given these new kilns are taking 2.5 years that you would be able to commission 7 kilns in FY27 and FY28?
Ajay Kapur
Basically, all the kilns we are talking about are coming at current locations, which are largely brownfield -- in fact, mostly brownfield, other than maybe one odd.
Number one.
Number two, now we also have Sanghi in the ecosystem.
So the moment Sanghi comes in, it's already there are 2 kilns producing, capable to produce 6.6 clinker, which I believe can easily go up to 7.2 clinker.
One new kiln there adds straight away from 7 plus 4, you know, 11 million, 12 million clinker.
What I have to do is from the current 40 million clinker, I have to add another 40 million clinker.
I think, you know, Ametha just got commission 3.3.
I already mentioned about 3 kilns, that's 12.
Ambuja Cements & ACC Limited November 01, 2023 If you add Sanghi 6.6, which is actually 7, add another Sanghi at another 4, we are almost, I think, 70% there already.
I need to just open up 2 new sites of 4 million each and I'm done.
Moderator · Conference Operator
Ladies and gentlemen, due to time constraint, we'll take only 2 questions, which is from the line of Prateek Maheshwari from HSBC.
Please go ahead.
Prateek Maheshwari
Thank you, sir, for the opportunity.
Sir, I have a question on the MSA.
You just made a comment that there is still some room left to kind of optimize it.
I'm looking at your last 8 quarters of data, it seems like your MSA volumes have increased from 1.5 lakh tons a month to upwards of 8 lakh tons per month.
So, just looking at the existing capacity base, how much is the opportunity to kind of further improve on the MSA or this MSA improvements will happen after the commissioning of new capacity?
That's question number one.
Sir, also I wanted to understand on the coal…
Ajay Kapur
It's question number one because, you know, if you heard, that's 2%, 3%.
This is the last, I think, if I'm not mistaken, last or one more.
But MSA currently with the current footprint minus Ametha is already optimized.
Once Ametha comes in, next set of optimization will happen.
But believe me, what is MSA?
MSA is saying Master Supply Agreement between two entities to continue to optimize.
So, when we add [Killen] and Ambuja, that Killen will have a clinker of 4 million, it will use for Ambuja and ACCC both and vice versa.
Moderator · Conference Operator
Thank you, sir.
Ladies and gentlemen, this will be the last question for today, which is from the line of Rajesh Ravi from HDFC Securities.
Please go ahead.
Rajesh Ravi
Yes.
Hi, sir.
Good afternoon.
My question pertains to first on the capex, which you mentioned Ambuja 5,000.
So, this is beyond the Sanghi acquisition, right?
Ajay Kapur
Yes.
Rajesh Ravi
Okay.
So, first half number has been quite low.
So, second half, you're looking at an accelerated capex?
Ajay Kapur
Yes.
Rajesh Ravi
And ACC, how much is among the list with capex, which you have mentioned, I assume most of them are happening in Ambuja?
Ajay Kapur
Yes.
Except for Salai Banwa, it's happening in ACC.
Sindri, I don't know whether it's in this list, but it's happening in ACC.
It is there in the list.
All the waste feed and all the optimization capex of ACC plants are happening in ACC, Ambuja plants in Ambuja.
Sanghi, of course, is happening.
Rajesh Ravi
So, next year also, it will be around similar capex, 7,000 to 8,000 crores?
Ambuja Cements & ACC Limited November 01, 2023
Ajay Kapur
I think so, yes.
We will have to continue because some of it will be the current capex rolling in, some of it will be the fresh capex, which will start in, and some of it will be the next stage of growth, which I'll announce in time to come, to come to our 140 million target.
Charanjit Singh
So, Rajesh, we will give the guidance at the year-end for the next FY.
Rajesh Ravi
Great.
And also, could you share the clinker production number in 1H for both the companies, ACC and Ambuja?
And also, what is the status on the Sanghi's buyback?
Ajay Kapur
Just give me a sec. I need to just pull out the number.
Clinker production, first half?
So, we have done.
You want breakup company-wise or I can give you the full entity?
17.4 million tons of clinker has been produced in the first half.
Moderator · Conference Operator
Thank you, sir.
Ladies and gentlemen, that was the last question for today.
I now hand the floor over to Mr. Charanjit Singh for closing comments.
Over to you, sir.
Charanjit Singh
So, thank you once again for joining the call.
For any queries which have been left unanswered feel free to reach out to me.
I will be happy to respond to any of the pending queries.
Also looking forward to having another fruitful session after Q3 results in January, so, thank you very much, and good day, everyone.
Moderator · Conference Operator
Thank you, members of the management.
Ladies and gentlemen, on behalf of PhillipCapital India Pvt.
Ltd., that concludes this conference.
We thank you for joining us, and you may now disconnect your lines.
Thank you.
Questions and answers
Moderator · Conference Operator
Thank you very much, sir.
We will now begin the question-and-answer session.
We will take the first question from the line of Prateek Kumar from Jefferies.
Please go ahead.
Ambuja Cements & ACC Limited November 01, 2023
Prateek Kumar
Yes, good afternoon, sir.
So my question was regarding your guidance on INR400 per ton reduction in cost.
Where are we as of like now we completed one year, where are we versus the INR400 per ton reduction from company specific initiatives?
Ajay Kapur
Yes, good question, Pratik.
If you saw when we took over the companies, unfortunately, those were the quarters, number one transition quarters, so not the best time to compare with.
Number two, the energy costs were very high during that period.
If I normalize that and if you really see the structural efforts we are putting in, I think in my opening, I gave a very detailed explanation on how on all the three legs we are moving.
Waste heat recovery, we already ordered 175 megawatts of waste heat between ACC and Ambuja.
We've already ordered 200 megawatts of green.
We've already acquired a new coal mine in addition to the one which was running and is now being run at full capacity.
We are already focusing on logistics and I've shown you how the direct dispatches have increased.
I think each of these levers have already yielded some returns.
The full spectrum of these results, plus our additional strategy on long term contracting our own wagons, which I spoke, I think over a period of next 12 months to 36 months, you will see a play of further improvement on the cost from the current level.
Prateek Kumar
I was just asking that how much of that INR400 maybe like, INR100 has come already or INR50 has come already based on whatever is operation in terms of various capex projects, so that was my question?
Ajay Kapur
I would say straight away 3% to 11% waste heat.
So that much extra straight away comes on the power.
Coal, we are already seeing also some strategies working with the Group companies.
You've seen our power and fuel costs are getting optimized.
The whole play of ACC and Ambuja using the best lowest cost models, increasing direct freight.
So logistics cost also, while there has been a general inflation, we are seeing the cost has been arrested.
So I would say already a part of it is coming in.
But I think a large part of it will come in over the next 12 months to 36 months.
Prateek Kumar
Sure, sir.
My second question is on your capex projection, you have given a detailed line on the expansions in your presentation.
So there is nothing related to the grinding unit on related to Maratha, clinker line which was given in the presentation, right?
Which will be given -- the details will be given later or something?
Ajay Kapur
Yes.
Actually Maratha will have, I think I also mentioned, I don't know in my opening that there will be two grinding units.
I think I mentioned Amravati and I mentioned Jalgaon in my speech.
It is not captured here.
But we will come out with the next detailed presentation where we will upload those as well.
But there is one at Jalgaon, one at Amravati, 2 million plus 2 million, 4 million.
Moderator · Conference Operator
Thank you.
We'll take the next question from the line of Navin Sahadeo from ICICI Securities.
Please go ahead.
Navin Sahadeo
Hi.
Good afternoon and thank you for the opportunity.
Also, thank you for the detailed presentation.
I think every quarter the incremental details are really helpful.
I'll ask two Ambuja Cements & ACC Limited November 01, 2023 questions.
One is about the strategy that the company has for Sanghi Industries in the sense that since the acquisition is about to complete, but have we started utilizing these assets on a tolling basis or like, trying to feed the market?
Because I understand this capacity is large, but we are operating at very low utilization.
So what we are gathering from the market is that ACC brand, which is not present in Gujarat, can be like, being made an entry to leverage on the Sanghi's entire capacity.
So that is part of the question that what is the strategy, if you may request?
Also, there was a plan to increase to 15 million tons.
Will that also on time in two years or how should one look at that?
Overall, Sanghi, your comments on Sanghi?
Thank you.
Ajay Kapur
Thank you, Navin.
I think what I would do is Sanghi, as I mentioned in my opening, we're expecting to conclude the transaction in quarter 3.
I think it's fair that since we're in the process of acquisition, I don't speak about a potential company which is still not part of our ecosystem.
But I can tell you two things.
Number one, Ambuja and ACC continue to remain our two main brands wherever we operate.
That's our current stated strategy.
Therefore, post-acquisition of Sanghi, Ambuja and ACC would continue to remain two brands which would be used to improve the output and reach from the Sanghi plant.
That's the first set of answers.
The second set of answers, how will we expand?
The Sanghi acquisition has two underlying strategies.
First, it is a great asset at a great location and is very synergistic within our own ecosystem.
Number two, it has 1 billion tons of limestone reserve, which allows us to increase clinker capacity in a very good location to help us cater to the West Coast.
So I think both the strategies are very much part of our plan.
And post-acquisition, once it's complete, we'll come up and state a very clear, laid out plan.
I can assure you all the plans are ready with us.
Navin Sahadeo
Great.
That's helpful.
Sir, the second question was about the capex timelines and you mentioned this unit-wise.
But frankly, are we moving a little slow consciously?
I mean, just trying to understand it because Maratha and Bhatapara units, I think were announced as six months back.
And now we are sometime around April or May of ‘23, if I'm not wrong.
And now we're looking at these completing towards end of FY ‘26.
That's like nearly three years timeline.
So is there a challenge with these clearances?
Is that the reason why we are moving a little slow?
Because what we gather or in our experience, typically two years or rather less than that is more than enough typically for such units to come on board?
Ajay Kapur
So basically, Bhatapara, we already have an environment clearance.
So I believe that will be a little ahead of time.
Maratha public hearing has been done.
We are in the process of securing the EC.
But notwithstanding that, all the ordering work has been completed.
Whatever we can do, we are already doing it.
So I think Bhatapara will be ahead of time.
All grinding units you'll find are also coming ahead of time.
So there we are taking about year and 1.5 years about, it think, 18 months to 16 months.
Again, some places there's a piling work.
Wherever ECs are available, we are going fast.
Wherever ECs are not available, that is what has taken some time.
Ambuja Cements & ACC Limited November 01, 2023
Navin Sahadeo
I appreciate.
The only thing I was referring to the clinker…
Ajay Kapur
The land and the resource and all are in place.
That's the positive news.
Moderator · Conference Operator
Thank you.
We'll take the next question from the line of Sumangal Nevatia from Kotak Securities.
Please go ahead.
Sumangal Nevatia
Yes, good afternoon, sir.
Thank you for this opportunity.
The first question on the volume growth this quarter.
So if you look at consolidated volume growth is around 2.3%, which just for a few of our peers reporting industry growth appears to have been upwards, almost double digit industry growth.
So if you could just explain what is the reason?
Why, we have not been able to match the industry growth and the market share loss continues?
Ajay Kapur
So, Sumangal, we had not a very good July month.
As you know, large part of our capacity north in Himachal, it was seriously flooded.
It had some supply chain impact in the month of July.
I think we also had very heavy monsoons in the central India.
So this is the two very big markets for ACC and Ambuja combined.
Post that, I think we had good two months and again, October, we are seeing a very healthy, double digit growth in top line.
So I think it was more -- a very strong impact of July rubbing on our quarter 2 numbers.
Sumangal Nevatia
Okay, I understand.
Second question with respect to the grinding unit announcements from Jalgaon, can we assume that this is beyond FY ‘26, given that things are not yet finalized?
Ajay Kapur
So we believe these grinding units from today should take 24 months.
That is what I think, because the basic engineering, basic designs, they are very standard and we are very advanced stages of closing these sites.
So I think 24 months from today.
Moderator · Conference Operator
Thank you.
We'll take the next question from the line of Ashish Jain from Macquarie.
Please go ahead.
Ashish Jain
Hi, sir.
My first question is a follow-up of the question from the earlier participant.
Is it possible to give some sense of the cost savings out of that INR400?
How much is already there till this quarter?
I know you spoke about that a larger part is going to come, but any rough cut number just to have a starting point for us?
Ajay Kapur
The way to look at it is, we were making INR1000 per ton EBITDA margin on an average over the last two years before acquisition, right.
Then came a period of very uncertain synergy, which I think impacted everybody, including us.
Then we launched our initiatives.
So what we have to -- we have reset the whole clock.
Our target EBITDA would be closer to INR1,450, which is what I have laid out in my strategy update also.
We are still not there because some things have played out, some things will play out in time to come, in addition to the volume growth.
So on a waste heat recovery, if I were to say, if 175 was 100%, we are at 90.
So you can, we are almost 50% there.
On coal mines and coal strategy, we are about 30%- 40% there.
Another 60% more improvement will happen.
And then on other expenses, if you have seen, we already shaved off about 100, Ambuja Cements & ACC Limited November 01, 2023 about 10% of the cost, which is translating to about 10% per ton, directly impacting, helping us in the EBITDA.
What has not helped is obviously the prices have remained constant.
Had the prices moved with the normal trends, you would have already started seeing some of the better upsides.
So I think these are the three things.
Logistics, I believe there is still ample room for us to improve.
We have reduced about 3%- 4%.
I think, I would say another INR100- INR150 per ton over the next six months- 12 months, you will see on logistics as well.
So if you add all that, then you hit a figure of INR400 or maybe even slightly higher than that.
Ashish Jain
So just one small follow-up.
Other expenses, shall we believe, has played out completely within that INR400 number or there could be more in other areas?
Because that is something which is completely in your hand in a way?
Ajay Kapur
I think it's a constant journey of excellence.
Whatever you leave it stable, it will either go up or go down, right?
So we try not to have it go up.
We have done a lot of optimization, but we also have stabilization of the current organization, preparing it for the growth.
My focus is also on those two areas.
So when it comes to sales and marketing, we are actually adding a lot of people, increasing our footprint, putting more resources on the field.
At the same time, optimizing wherever there were redundancies.
A little bit more room is always there for us to improve.
Moderator · Conference Operator
Thank you.
We'll take the next question from the line of Rahul Gupta from Morgan Stanley.
Please go ahead.
Rahul Gupta
Hello.
Thank you for taking my questions.
Sorry, my first question again is on cost optimization.
So just to put it simply, costs per ton has improved by around INR650 versus September quarter last year.
So how much of this INR650 is part of the INR400 cost optimization that you are talking about?
So that's my first question.
Ajay Kapur
So Rahul, I think interestingly I've got three of my colleagues on the call have asked me the same question, but with a different opening.
Whether my answer can be different, I don't think it will be different because you understand where I'm coming from.
You have to shave off the general energy prices which have come down for everybody.
So I would let's say about 30% or 20%- 25% cost for power and fuel has come down for everybody.
I would say additional 10% is coming out or 15% is coming out from our own work, which is largely wasted recovery.
Own coal mine improved production.
Better mix of various five or six kinds of fuels that we can use and improved focus on alternate fuels and green energy.
Green energy will still play out after March of '24 and we will keep this open because we are still thinking a lot more on that direction.
So we'll come back to you on that.
Waste recovery is still as I said from 90 megawatts to 175 megawatts.
The remaining 60 megawatts- 70 megawatts have still to be commissioned.
Each megawatt of waste heat gives you a cost of INR1 versus a grid cost of INR6 and captive sometimes at INR6.50 or INR7.
So that saving is still to translate.
Ambuja Cements & ACC Limited November 01, 2023 The whole saving on logistics is still to come in.
I would say about 25%- 30% has come in.
70% more has to come in.
So of the INR400, you can say about INR100 has come in, INR300 more to go.
But by the time, I hit the figure of INR400, this INR400 will get increased to INR500.
Because the end goal target is INR1,450- INR1500 EBITDA per ton.
Rahul Gupta
Got it.
This is very helpful.
My second question is, if we look at Ambuja consol volumes term, can you help us understand, how one should look at over the next couple of years given a large part of the new plant commissioning would not come in before the end of fiscal '25?
Would you continue to lose market share or this was just a one-off quarter?
Ajay Kapur
As I said, July was a negative month for us because of the season extent.
October interestingly has been a very good month for us.
We are looking at a double digit sort of a number.
So the answer lies there.
By the way, Sanghi is being acquired by Ambuja.
So clearly 6.6 million clinker with a very little investment straightaway can go up to 10 million cement.
That further improves your footprint in some of the core markets where we have very good positions, where we perhaps feel we under supplied today.
Those markets are namely Gujarat, most of the Gujarat, Mumbai, parts of Maharashtra and down south.
So if you take all that, these markets where we are actually under supplied and there is a great demand.
So easily market share will come up.
Ametha, we have just fired the kiln.
The cement mill will also come in this quarter.
That will give us additional one million.
There is a group company have put up a one million grinding station in the Dahej.
That's another one million.
That will also give us additional grinding capacity.
And then the first set of grinding units of Sankrail and Farakka would come up over the next year and a half.
So that will give us the next set of.
In addition, we are also looking at Bhatinda in Punjab, where we are doing a deep bottle necking project.
So that will give us one million in Punjab.
We are also looking at Sindri in Jharkhand for ACC, another 1.6 million.
If you add all this together, to do a growth of 10% to 12% in line with the industry or slightly better in markets where we have an acquisition, should not be a problem for us.
Moderator · Conference Operator
Thank you.
We'll take the next question from the line of Ritesh Shah from Investec.
Please go ahead.
Ritesh Shah
Yes.
Hi, sir.
Thanks for the opportunity.
A couple of questions.
Sir, first is, can you please repeat on basically the orders that we have placed and if you could highlight, like, are we looking at KHD, FLS or any of the Chinese equipment suppliers?
And sir, you did indicate a few plants where we have placed orders, but any specific update on likes of Mundra where we were looking at around 3.8 million ton or has it been more to -- It was always under Adani Cementation.
That's the reason, why it's not there right now?
Ajay Kapur
So Mundra we have actually put up in our presentation a GU of 4.5 million and actually by it’s a typo error, we have put a GU of another 2.4 million.
It is basically an IU of clinker capacity of 2.25 million or 2.4 million and cement capacity of 4.5 million.
And it is being put up under Ambuja.
Ambuja Cements & ACC Limited November 01, 2023
Ritesh Shah
Okay.
Ajay Kapur
Sorry.
Mundra we have put up 4.6 million.
That's right.
And Marwar is another 2.4 million.
That's right.
So that's under, that is being put up under Ambuja.
Mundra unit.
Ritesh Shah
Both under Ambuja, right?
Marwar obviously and Mundra as well, right?
Ajay Kapur
Yes.
Ritesh Shah
Can you please repeat on the order placement, sir?
It was not clear.
Ajay Kapur
So we have already placed orders for Bhatapara, Maratha, Sankrail, Farakka and LOI has also been issued for another five grinding units.
I think some of them are already featuring in this list.
And we have placed order on TCDRI, China.
Ritesh Shah
This is helpful.
And sir, my second question is in the presentation, we do indicate long-term tie- up for key raw materials.
Can you please highlight this?
Does it include fly Ash as well as Slag, if it is there?
And what are the terms that we are looking at over here?
And lastly, sir, structure simplification.
Can we see Ambuja-ACC as a single unit from a market standpoint?
Any timelines over there?
Thank you so much.
Ajay Kapur
Okay.
On the long-term tie-ups of raw materials, clearly you are right.
One is Fly Ash, one is Slag.
Slag, as you know, there are only a few companies.
So wherever we are bidding, we are trying to secure longer term.
Not so long term, but I think in Fly Ash, because there are government plants also.
And in the past, we have had long-term tie-ups.
So we are looking at long-term tie-ups.
The terms are very transparently determined because either there is a public auction done by a government entity or again, there is a EOI done with a listed Indian entity in the private sector.
And the third is within our group, which again, being a RPT, we go through a EOI process and a transparent, what do you call, tendering.
But whatever we do, what we are looking at is -- which plant is the best fit for location.
And then also making some investments in loading and unloading, because that is something that was missing earlier, putting our own fleet of railway wagons that allows us seamless connectivity.
And more importantly, when you have that well-planned connectivity and source to consumption plant, you end up optimizing.
I think beyond that, we can take it up one-on-one.
But I think needless to say, these are all going to be highly value-accretive and are part of my INR400 plus plan.
Moderator · Conference Operator
Thank you.
The next question is from the line of Jashandeep Singh from Nomura.
Please go ahead.
Jashandeep Singh
Hi, sir.
Thanks for the opportunity.
Yes.
My first question is a booking question.
You said 170 million ton of WHRS is coming.
So since both the companies are still separate legal entities, can you tell us how much is coming in which company?
Ajay Kapur
Yes.
So we have waste heat.
We'll have 129 in Ambuja and about 86 in ACC.
Ambuja Cements & ACC Limited November 01, 2023
Jashandeep Singh
And what will be the current status of these, sir?
Ajay Kapur
Current as on September, Ambuja is 60 and ACC is 30.
When I said 90.
Jashandeep Singh
And sir, you said INR1,450.
So what is the timeline you are thinking of?
By this, you can comfortably achieve that.
Is it by end of FY '25 or beyond that?
Ajay Kapur
Sorry, what was the question?
Can you repeat it?
Jashandeep Singh
Yes.
So you said a sustainable EBITDA of INR1,450 to INR1,500 per ton.
That is something you are looking at?
Ajay Kapur
36 months from now, because you understand, I have to complete some of the new kilns, which are lower cost.
That's also part of the strategy.
I have to complete the new Gus, which will help me enable better go to market and thereby reduce my lead distance.
I have to see the culmination of my long term raw material contracts.
And then finally, I have to complete the current stage of waste heat recovery and green and also some of the optimization projects which are also laid out in my presentation.
Many cooler projects have taken up which were ignored earlier.
We are also looking at the best power mix at each plant using our group expertise.
So all those things will play out over 12 months to 36 months.
Maybe earlier, but I think you can take 36 months as the last upper limit of that.
Jashandeep Singh
So from today, you are saying a sustainable bid of INR1,450 to INR1,500 per ton.
And sir, my last question is on ACC.
So we have seen post the transition period also, Ambuja has recovered to the previous EBITDA level.
You are saying around INR100 is included that.
But in ACC, we are not seeing any recovery happening.
The first quarter was somewhat good.
So what is going wrong or what is lagging in ACC, which we are seeing in Ambuja, but ACC is lagging behind.
So we see utilization levels are higher than when coal used to be there.
So there is nothing on the operation front.
So why is ACC a bit still perplexed?
Ajay Kapur
No, if you look at the cost factors…
Jashandeep Singh
Cost factor, the synergies are both the same for both the companies.
Ajay Kapur
See, with the ACC and Ambuja always had a gap of about 4% to 5% in the margin, traditionally.
Actually, last year, September, ACC had actually gone pretty low.
It's almost like a negative or zero margin, when we acquired the business.
From there to now, the movement has been, I would say, has been structurally in the right direction.
And I believe in time to come, see, we are buying the same coal for both the companies.
We are buying the same raw material.
The cost benefits are going equally to both the companies.
The sales and the pricing is also driven by the same set of leaders.
So I believe the catch-up will be even sharper in time to come.
ACC did have legacy plants in the past.
And we are structurally looking at each of the legacy plants.
And either those plants would be replaced by new kilns next Ambuja Cements & ACC Limited November 01, 2023 door or we are going to either make investment or if nothing else, we will mouth ball them.
So I think we are very clear, we want to increase our performance.
In fact, an answer to many of you asked me on the growth.
Besides, of course, a bad July and some hit in our core markets, we are also looking at wherever there were bad trade practices, where we found there were leakages or there was lower EBITDA sales happening from some plant.
We have curtailed those in order to improve our efficiency because that's what will stay with us.
And that's the only way you can get to a much better level of performance.
Moderator · Conference Operator
Thank you.
The next question is from the line of Shyam Sriram from Franklin Templeton.
Please go ahead.
Shyam Sriram
Yes.
Hi.
Thanks for this opportunity.
Very healthy operating performance at Ambuja.
My question is somewhat on similar lines to the prior participant.
Now, when we compare ACC and Ambuja at the unit EBITDA level, the gap between ACC and Ambuja has widened this quarter at EBITDA per ton.
This quarter, it has become INR345 per ton, which was earlier around the 220-mark last quarter.
Now, while I do understand why this is one should not look to from a quarter-to-quarter perspective, are there any business reasons for this EBITDA unit EBITDA gap widening from an ACC perspective?
If you can share any thoughts on that?
Any regional mix or any other business reasons attributable to this?
Ajay Kapur
I think one is, of course, the market mix of Himachal, as I said, had serious flooding.
ACC has one unit in Gagal, not many grinding units.
Ambuja is well integrated.
It has four grinding units in North.
Roper, Bhatinda, Dadri, then Roorkee.
Whereas, ACC entire grinding is in Gagal.
And then they have a tolling arrangement with another company, Asian.
So, I think to that extent, they got hit little more severely with that.
Other than that, East also we saw a little bit of a demand slowdown.
Bihar, East, some of these markets.
ACC is very strong there.
So, I think that also adds something on the sales footprint.
Other than that, I do not think there were any major concerns.
And I also don't have any major concerns going forward.
Moderator · Conference Operator
Thank you.
The next question is from the line of Amit Murarka from Access Capital.
Please go ahead.
Amit Murarka
Hi, good afternoon.
First, I wanted to check what was the MSA sales volume in the quarter?
Vinod Bahety
So, Yes.
Amit, hi.
Vinod here.
In terms of MSA between Ambuja and ACC, together it was 2.4 million.
Ballpark 1.2 million each, sales from Ambuja to ACC and sales from ACC to Ambuja.
Amit Murarka
And could you also give a split of clinker and cement in this?
Like how much of clinker from ACC to Ambuja and vice versa?
Vinod Bahety
It was largely cement only.
So, almost 95% of this volume would be cement only.
Ajay Kapur
Largely cement.
Ambuja Cements & ACC Limited November 01, 2023
Amit Murarka
Got it.
And with Amita commissioning, given that Amita like has much higher clinker and grinding, how will the utilization of the clinker happen between Ambuja and ACC?
Ajay Kapur
So, we have already put in additional 1.5 million grinding at Tikaria ahead of time.
So, I think we will use that fully.
Besides, some of the units of Ambuja in East have the grinding capacity available.
So, I think we should be able to absorb this clinker very profitably by realigning the clinker and also further optimizing the MSA.
Amit Murarka
Sure.
Also, coal advances, could you provide the status of that?
Ajay Kapur
The coal advance in Ambuja had already become zero in the last quarter.
ACC, it has already become zero in the current quarter.
It's fully squared off.
Amit Murarka
And I see in the balance sheet cash flow that the receivables seem to have gone up in one inch even though the volume seems to be the same as what we did in Q4. So, why would that be?